PROPELLER¡¡SHAPE¡£It¡¡cannot¡¡be¡¡possible¡¡that
the¡¡present¡¡shape¡¡of¡¡the¡¡propeller¡¡will¡¡be¡¡its¡¡ultimate
form¡£¡¡It¡¡is¡¡inconceivable¡¡that¡¡the¡¡propeller
is¡¡so¡¡inefficient¡¡that¡¡only¡¡one¡¡sixty¡fifth¡¡of¡¡the
power¡¡of¡¡the¡¡engine¡¡is¡¡available¡£¡¡The¡¡improvement
in¡¡propeller¡¡efficiency¡¡is¡¡a¡¡direction¡¡which
calls¡¡for¡¡experimental¡¡work¡¡on¡¡the¡¡part¡¡of¡¡inventors
everywhere¡£
The¡¡making¡¡of¡¡a¡¡propeller£»¡¡although¡¡it¡¡appears
a¡¡difficult¡¡task£»¡¡is¡¡not¡¡as¡¡complicated¡¡as¡¡would¡¡appear£»
and¡¡with¡¡the¡¡object¡¡in¡¡view¡¡of¡¡making¡¡the
subject¡¡readily¡¡understood£»¡¡an¡¡explanation¡¡will¡¡be
given¡¡of¡¡the¡¡terms¡¡¡¨Diameter£»¡¨¡¡and¡¡¡¨Pitch£»¡¨¡¡as
used¡¡in¡¡the¡¡art¡£
The¡¡Diameter¡¡has¡¡reference¡¡to¡¡the¡¡length¡¡of
the¡¡propeller£»¡¡from¡¡end¡¡to¡¡end¡£¡¡In¡¡calculating
propeller¡¡pull£»¡¡the¡¡diameter¡¡is¡¡that¡¡which¡¡indicates
the¡¡speed¡¡of¡¡travel£»¡¡and¡¡for¡¡this¡¡reason¡¡is
a¡¡necessary¡¡element¡£
Thus£»¡¡for¡¡instance£»¡¡a¡¡propeller¡¡three¡¡feet¡¡in
diameter£»¡¡rotating¡¡500¡¡times¡¡a¡¡minute£»¡¡has¡¡a¡¡tip
speed¡¡of¡¡1500¡¡feet£»¡¡whereas¡¡a¡¡six¡¡foot¡¡propeller£»
rotating¡¡at¡¡the¡¡same¡¡speed£»¡¡moves¡¡3000¡¡feet¡¡at¡¡the
tips¡£
PITCH¡£This¡¡is¡¡the¡¡term¡¡which¡¡is¡¡most¡¡confusing£»
and¡¡is¡¡that¡¡which¡¡causes¡¡the¡¡most¡¡frequent
trouble¡¡in¡¡the¡¡mind¡¡of¡¡the¡¡novice¡£¡¡The¡¡term¡¡will
be¡¡made¡¡clear¡¡by¡¡carefully¡¡examining¡¡the¡¡accompanying
illustration¡¡and¡¡the¡¡following¡¡description£º
In¡¡Fig¡£¡¡76¡¡is¡¡shown¡¡a¡¡side¡¡view¡¡of¡¡a¡¡propeller
A£»¡¡mounted¡¡on¡¡a¡¡shaft¡¡B£»¡¡which¡¡is¡¡free¡¡to¡¡move
longitudinally¡£¡¡Suppose¡¡we¡¡turn¡¡the¡¡shaft¡¡so¡¡the
tip¡¡will¡¡move¡¡along¡¡on¡¡the¡¡line¡¡indicated¡¡by¡¡the
arrow¡¡C¡£
Now¡¡the¡¡pitch¡¡of¡¡the¡¡blade¡¡at¡¡D¡¡is¡¡such¡¡that¡¡it
will¡¡be¡¡exactly¡¡in¡¡line¡¡with¡¡the¡¡spirally¡formed
course¡¡E£»¡¡for¡¡one¡¡complete¡¡turn¡£¡¡As¡¡the¡¡propeller
shaft¡¡has¡¡now¡¡advanced£»¡¡along¡¡the¡¡line¡¡E£»¡¡and
stopped¡¡after¡¡one¡¡turn£»¡¡at¡¡F£»¡¡the¡¡measure¡¡between
the¡¡points¡¡F¡¡and¡¡G¡¡represents¡¡the¡¡pitch¡¡of¡¡the¡¡propeller¡£
Another¡¡way¡¡to¡¡express¡¡it¡¡would¡¡be¡¡to
call¡¡the¡¡angle¡¡of¡¡the¡¡blade¡¡a¡¡five£»¡¡or¡¡six£»¡¡or¡¡a¡¡seven
foot¡¡pitch£»¡¡as¡¡the¡¡pitches¡¡are¡¡measured¡¡in¡¡feet¡£
_Fig¡£¡¡76¡£¡¡Describing¡¡the¡¡Pitch¡¡Line¡£_
In¡¡the¡¡illustration¡¡thus¡¡given¡¡the¡¡propeller¡¡shaft£»
having¡¡advanced¡¡six¡¡feet£»¡¡we¡¡have¡¡what¡¡is¡¡called
a¡¡six¡¡foot¡¡pitch¡£
Now£»¡¡to¡¡lay¡¡out¡¡such¡¡a¡¡pitch¡¡is¡¡an¡¡easy¡¡matter¡£
Assume£»¡¡as¡¡in¡¡Fig¡£¡¡77£»¡¡that¡¡A¡¡represents¡¡the¡¡end
of¡¡the¡¡blank¡¡from¡¡which¡¡the¡¡propeller¡¡is¡¡to¡¡be¡¡cut£»
and¡¡that¡¡the¡¡diameter¡¡of¡¡this¡¡blank£»¡¡or¡¡its¡¡length
from¡¡end¡¡to¡¡end¡¡is¡¡seven¡¡feet¡£¡¡The¡¡problem¡¡now
is¡¡to¡¡cut¡¡the¡¡blades¡¡at¡¡such¡¡an¡¡angle¡¡that¡¡we¡¡shall
have¡¡a¡¡six¡¡foot¡¡pitch¡£
_Fig¡£¡¡77¡£¡¡Laying¡¡out¡¡the¡¡Pitch¡£_
LAYING¡¡OUT¡¡THE¡¡PITCH¡£First£»¡¡we¡¡must¡¡get¡¡the
circumference¡¡of¡¡the¡¡propeller£»¡¡that¡¡is£»¡¡the¡¡distance
the¡¡tip¡¡of¡¡the¡¡propeller¡¡will¡¡travel¡¡in¡¡making
one¡¡complete¡¡turn¡£¡¡This¡¡is¡¡done¡¡by¡¡multiplying
7¡¡by¡¡3¡£1416¡£¡¡This¡¡equals¡¡21¡£99£»¡¡or£»¡¡practically£»¡¡22
feet¡£
A¡¡line¡¡B¡¡is¡¡drawn£»¡¡extending¡¡out¡¡horizontally
along¡¡one¡¡side¡¡of¡¡the¡¡blank¡¡A£»¡¡this¡¡line¡¡being¡¡made
on¡¡a¡¡scale£»¡¡to¡¡represent¡¡22¡¡feet¡£¡¡Secondly£»¡¡at¡¡the
end¡¡of¡¡this¡¡line¡¡drawn¡¡a¡¡perpendicular¡¡line¡¡C£»¡¡6
feet¡¡long¡£¡¡A¡¡perpendicular¡¡line¡¡is¡¡always¡¡one
which¡¡is¡¡at¡¡right¡¡angles¡¡to¡¡a¡¡base¡¡line¡£¡¡In¡¡this
case¡¡B¡¡is¡¡the¡¡base¡¡line¡£
Line¡¡C¡¡is¡¡made¡¡6¡¡feet¡¡long£»¡¡because¡¡we¡¡are¡¡trying
to¡¡find¡¡the¡¡angle¡¡of¡¡a¡¡6¡¡foot¡¡pitch¡£¡¡If£»¡¡now£»¡¡a
line¡¡D¡¡is¡¡drawn¡¡from¡¡the¡¡ends¡¡of¡¡the¡¡two¡¡lines¡¡B£»
C£»¡¡it¡¡will¡¡represent¡¡the¡¡pitch¡¡which£»¡¡marked¡¡across
the¡¡end¡¡of¡¡the¡¡blank¡¡A£»¡¡will¡¡indicate¡¡the¡¡line¡¡to¡¡cut
the¡¡blade¡£
PITCH¡¡RULE¡£The¡¡rule¡¡may£»¡¡therefore£»¡¡be
stated¡¡as¡¡follows£º¡¡Multiply¡¡the¡¡diameter¡¡£¨in
feet£©¡¡of¡¡the¡¡propeller¡¡by¡¡3¡£1416£»¡¡and¡¡draw¡¡a¡¡line
the¡¡length¡¡indicated¡¡by¡¡the¡¡product¡£¡¡At¡¡one¡¡end
of¡¡this¡¡line¡¡draw¡¡a¡¡perpendicular¡¡line¡¡the¡¡length
of¡¡the¡¡pitch¡¡requirement¡¡£¨in¡¡feet£©£»¡¡and¡¡join¡¡the
ends¡¡of¡¡the¡¡two¡¡lines¡¡by¡¡a¡¡diagonal¡¡line£»¡¡and¡¡this
line¡¡will¡¡represent¡¡the¡¡pitch¡¡angle¡£
Propellers¡¡may¡¡be¡¡made¡¡of¡¡wood¡¡or¡¡metal£»¡¡the
former¡¡being¡¡preferred¡¡for¡¡the¡¡reason¡¡that¡¡this
material¡¡makes¡¡a¡¡lighter¡¡article£»¡¡and¡¡is¡¡stronger£»
in¡¡some¡¡respects£»¡¡than¡¡any¡¡metal¡¡yet¡¡suggested¡£
LAMINATED¡¡CONSTRUCTION¡£All¡¡propellers
should¡¡be¡¡laminated£»that¡¡is£»¡¡built¡¡up¡¡of¡¡layers
of¡¡wood£»¡¡glued¡¡together¡¡and¡¡thoroughly¡¡dried£»
from¡¡which¡¡the¡¡propeller¡¡is¡¡cut¡£
A¡¡product¡¡thus¡¡made¡¡is¡¡much¡¡more¡¡serviceable
than¡¡if¡¡made¡¡of¡¡one¡¡piece£»¡¡even¡¡though¡¡the¡¡laminated
parts¡¡are¡¡of¡¡the¡¡same¡¡wood£»¡¡because¡¡the
different¡¡strips¡¡used¡¡will¡¡have¡¡their¡¡fibers¡¡overlapping
each¡¡other£»¡¡and¡¡thus¡¡greatly¡¡augment¡¡the
strength¡¡of¡¡the¡¡whole¡£
Generally¡¡the¡¡alternate¡¡strips¡¡are¡¡of¡¡different
materials£»¡¡black¡¡walnut£»¡¡mahogany£»¡¡birch£»¡¡spruce£»
and¡¡maple¡¡being¡¡the¡¡most¡¡largely¡¡used£»¡¡but¡¡mahogany
and¡¡birch¡¡seem¡¡to¡¡be¡¡mostly¡¡favored¡£
LAYING¡¡UP¡¡A¡¡PROPELLER¡¡FORM¡£The¡¡first¡¡step
necessary¡¡is¡¡to¡¡prepare¡¡thin¡¡strips£»¡¡each£»¡¡say£»
seven¡¡feet¡¡long£»¡¡and¡¡five¡¡inches¡¡wide£»¡¡and¡¡three¡
eighths¡¡of¡¡an¡¡inch¡¡thick¡£¡¡If¡¡seven¡¡such¡¡pieces¡¡are
put¡¡together£»¡¡as¡¡in¡¡Fig¡£¡¡78£»¡¡it¡¡will¡¡make¡¡an¡¡assemblage
of¡¡two¡¡and¡¡five¡eighth¡¡inches¡¡high¡£
_Fig¡£¡¡78¡£¡¡A¡¡Laminated¡¡Blank¡£_
Bore¡¡a¡¡hole¡¡centrally¡¡through¡¡the¡¡assemblage£»
and¡¡place¡¡therein¡¡a¡¡pin¡¡B¡£¡¡The¡¡contact¡¡faces¡¡of
these¡¡strips¡¡should¡¡be¡¡previously¡¡well¡¡painted
over¡¡with¡¡hot¡¡glue¡¡liberally¡¡applied¡£¡¡When¡¡they
are¡¡then¡¡placed¡¡in¡¡position¡¡and¡¡the¡¡pin¡¡is¡¡in¡¡place£»
the¡¡ends¡¡of¡¡the¡¡separate¡¡pieces¡¡are¡¡offset£»¡¡one¡¡beyond
the¡¡other£»¡¡a¡¡half¡¡inch£»¡¡as¡¡shown£»¡¡for¡¡instance£»
in¡¡Fig¡£¡¡79¡£
This¡¡will¡¡provide¡¡ends¡¡which¡¡are¡¡eight¡¡and¡¡a
half¡¡inches¡¡broad£»¡¡and¡¡thus¡¡furnish¡¡sufficient
material¡¡for¡¡the¡¡blades¡£¡¡The¡¡mass¡¡is¡¡then¡¡subjected
to¡¡heavy¡¡pressure£»¡¡and¡¡allowed¡¡to¡¡dry¡¡before¡¡the
blades¡¡are¡¡pared¡¡down¡£
_Fig¡£¡¡79¡£¡¡Arranging¡¡the¡¡Strips¡£_
MAKING¡¡WIDE¡¡BLADES¡£If¡¡a¡¡wider¡¡blade¡¡is¡¡desired£»
a¡¡greater¡¡number¡¡of¡¡steps¡¡may¡¡be¡¡made¡¡by
adding¡¡the¡¡requisite¡¡number¡¡of¡¡strips£»¡¡or£»¡¡the
strips¡¡may¡¡be¡¡made¡¡thicker¡£¡¡In¡¡many¡¡propellers£»
not¡¡to¡¡exceed¡¡four¡¡different¡¡strips¡¡are¡¡thus¡¡glued
together¡£¡¡The¡¡number¡¡is¡¡optional¡¡with¡¡the
maker¡£
An¡¡end¡¡view¡¡of¡¡such¡¡an¡¡assemblage¡¡of¡¡strips
is¡¡illustrated¡¡in¡¡Fig¡£¡¡80¡£¡¡The¡¡next¡¡step¡¡is¡¡to¡¡lay
off¡¡the¡¡pitch£»¡¡the¡¡method¡¡of¡¡obtaining¡¡which¡¡has
been¡¡explained¡£
_Fig¡£¡¡80¡£¡¡End¡¡view¡¡of¡¡Blank¡£_
Before¡¡starting¡¡work¡¡the¡¡sides£»¡¡as¡¡well¡¡as¡¡the
ends£»¡¡should¡¡be¡¡marked£»¡¡and¡¡care¡¡observed¡¡to
place¡¡a¡¡distinctive¡¡mark¡¡on¡¡the¡¡front¡¡side¡¡of¡¡the
propeller¡£
Around¡¡the¡¡pin¡¡B£»¡¡Fig¡£¡¡81£»¡¡make¡¡S¡shaped
marks¡¡C£»¡¡to¡¡indicate¡¡where¡¡the¡¡cuts¡¡on¡¡the¡¡faces
of¡¡the¡¡blades¡¡are¡¡to¡¡begin¡£¡¡Then¡¡on¡¡the¡¡ends¡¡of
the¡¡block£»¡¡scribe¡¡the¡¡pitch¡¡angle£»¡¡which¡¡is¡¡indicated
by¡¡the¡¡diagonal¡¡line¡¡D£»¡¡Fig¡£¡¡80¡£
_Fig¡£¡¡81¡£¡¡Marking¡¡the¡¡Side¡£_
This¡¡line¡¡is¡¡on¡¡the¡¡rear¡¡side¡¡of¡¡the¡¡propeller£»
and¡¡is¡¡perfectly¡¡straight¡£¡¡Along¡¡the¡¡front¡¡of¡¡this
line¡¡is¡¡a¡¡bowline¡¡E£»¡¡which¡¡indicates¡¡the¡¡front¡¡surface
of¡¡the¡¡propeller¡¡blade¡£
PROPELLER¡¡OUTLINE¡£While¡¡the¡¡marks¡¡thus
given¡¡show¡¡the¡¡angles£»¡¡and¡¡are¡¡designed¡¡to¡¡indicate
the¡¡two¡¡faces¡¡of¡¡the¡¡blades£»¡¡there¡¡is¡¡still¡¡another
important¡¡element¡¡to¡¡be¡¡considered£»¡¡and
that¡¡is¡¡the¡¡final¡¡outline¡¡of¡¡the¡¡blades¡£
_Fig¡£¡¡82¡£¡¡Outlining¡£_
It¡¡is¡¡obvious¡¡that¡¡the¡¡outline¡¡may¡¡be¡¡varied
so¡¡that¡¡the¡¡entire¡¡width¡¡at¡¡1£»¡¡Fig¡£¡¡82£»¡¡may¡¡be¡¡used£»
or¡¡it¡¡may¡¡have¡¡an¡¡outline£»¡¡as¡¡represented¡¡by¡¡the
line¡¡2£»¡¡in¡¡this¡¡figure£»¡¡so¡¡that¡¡the¡¡widest¡¡part¡¡will
be¡¡at¡¡or¡¡near¡¡the¡¡dotted¡¡line¡¡3£»¡¡say¡¡two¡thirds¡¡of
the¡¡distance¡¡from¡¡the¡¡center¡¡of¡¡the¡¡blade¡£
This¡¡is¡¡the¡¡practice¡¡with¡¡most¡¡of¡¡the¡¡manufacturers
at¡¡the¡¡present¡¡time£»¡¡and¡¡some¡¡of¡¡them
claim¡¡that¡¡this¡¡form¡¡produces¡¡the¡¡best¡¡results¡£
FOR¡¡HIGHER¡¡SPEEDS¡£Fig¡£¡¡83¡¡shows¡¡a¡¡propeller
cut¡¡from¡¡a¡¡blank£»¡¡4¡¨¡¡x¡¡6¡¨¡¡in¡¡cross¡¡section£»¡¡not
laminated¡£
_Fig¡£¡¡83¡£¡¡Cut¡¡from¡¡a¡¡4¡¨¡¡x¡¡6¡¨¡¡Single¡¡Blank¡£_
It¡¡should¡¡be¡¡borne¡¡in¡¡mind¡¡that¡¡for¡¡high¡¡speeds
the¡¡blades¡¡must¡¡be¡¡narrow¡£¡¡A¡¡propeller¡¡seven
feet¡¡in¡¡diameter¡¡with¡¡a¡¡six¡¡foot¡¡pitch£»¡¡turning
950¡¡revolutions¡¡per¡¡minute£»¡¡will¡¡produce¡¡a¡¡pull¡¡of
350¡¡pounds£»¡¡if¡¡properly¡¡made¡£
Such¡¡a¡¡propeller¡¡can¡¡be¡¡readily¡¡handled¡¡by¡¡a
forty¡¡horse¡¡power¡¡motor£»¡¡such¡¡as¡¡are¡¡specially
constructed¡¡for¡¡flying¡¡machine¡¡purposes¡£
INCREASING¡¡PROPELLER¡¡EFFICIENCY¡£Some¡¡experiments
have¡¡been¡¡made¡¡lately£»¡¡which£»¡¡it¡¡is
claimed£»¡¡largely¡¡increase¡¡the¡¡efficiency¡¡of¡¡propellers¡£
The¡¡improvement¡¡is¡¡directed¡¡to¡¡the¡¡outline
shape¡¡of¡¡the¡¡blade¡£
The¡¡typical¡¡propeller£»¡¡such¡¡as¡¡we¡¡have¡¡illustrated£»
is¡¡one¡¡with¡¡the¡¡wide¡¡part¡¡of¡¡the¡¡blade¡¡at
the¡¡extremity¡£¡¡The¡¡new¡¡type£»¡¡as¡¡suggested£»¡¡reverses
this£»¡¡and¡¡makes¡¡the¡¡wide¡¡part¡¡of¡¡the¡¡blade
near¡¡the¡¡hub£»¡¡so¡¡that¡¡it¡¡gradually¡¡tapers¡¡down¡¡to
a¡¡narrow¡¡tip¡£
Such¡¡a¡¡form¡¡of¡¡construction¡¡is¡¡shown¡¡in¡¡Fig¡£
84¡£¡¡This¡¡outline¡¡has¡¡some¡¡advantages¡¡from¡¡one
standpoint£»¡¡namely£»¡¡that¡¡it¡¡utilizes¡¡that¡¡part¡¡of
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or¡¡tips¡£
_Fig¡£¡¡84¡£¡¡A¡¡Suggested¡¡Form¡£_
To¡¡understand¡¡this¡¡more¡¡fully£»¡¡let¡¡us¡¡take¡¡a
propeller¡¡six¡¡feet¡¡in¡¡diameter£»¡¡and¡¡measure¡¡the
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way¡¡between¡¡the¡¡tip¡¡and¡¡the¡¡hub¡£
In¡¡such¡¡a¡¡propeller£»¡¡if¡¡the¡¡blade¡¡is¡¡the¡¡same
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